Custom Embroidered Hats With Your Logo

Custom embroidered hats are one of the easiest ways to put your brand on something people wear every day. At Bulk Custom Shirts, we stitch your logo on dad hats, trucker caps, fitted hats, and beanies from top brands like Nike, Flexfit, Richardson, and Port & Company.

Popular Styles for Custom Embroidered Hats

• Dad hats: unstructured, low-profile caps with a relaxed look, such as the Big Accessories BX001.
• Trucker hats: mesh-back caps that breathe well, so they are great for outdoor crews.
• Fitted and flex-fit hats: structured caps like Flexfit that give a clean, athletic shape.
• Performance hats: lightweight Nike caps that wick sweat during sports and golf.
• Beanies: warm knit hats for winter, such as the Port & Company CP90.

Browse every option in our hat catalog, or see our custom beanies.

Why Embroidery Is Best for Hats

Embroidery stitches thread directly into the hat. Therefore, the logo has a raised, premium look that will not crack or peel. In addition, thread colors stay bright for years, even in the sun. That is why most companies choose custom embroidered hats over printed hats.

How to Order Custom Embroidered Hats

1. Choose your hat. First, pick a style and color from our catalog.
2. Send your logo. Next, upload your file. Our team converts it into a stitch file, which is called digitizing.
3. Approve your proof. Then, we email a free proof that shows the logo size and thread colors.
4. Get your hats. Finally, production takes about two weeks, and shipping is free in the lower 48 states.

Minimums, Logo Size, and Pricing

Embroidered orders start at 24 pieces. Most front hat logos are about 2 to 2.5 inches tall, although the exact size depends on the hat. Pricing depends on the hat style, the quantity, and your logo. Also, there is a one-time digitizing fee for new logos, but repeat orders with the same logo skip that fee.

Design Tips for Embroidered Hats

• Keep small text at least a quarter inch tall, because tiny letters blur in thread.
• Simplify gradients and fine details, since thread cannot blend colors like ink.
• Match thread to your brand using the Pantone color finder.
• Also, consider a side or back logo for extra brand exposure.

Want matching shirts? Pair your custom embroidered hats with custom polo shirts or read our guide to screen printing vs. embroidery.

Ready to get started? Browse our catalog for instant pricing, request a free quote, or call (855) 337-4878.